tempered and toughened glass are one and the same. It is a safety glass processed by controlled thermal or chemical treatments to increase its strength compared to normal glass.
Tempered glass is strong enough to be used as large frameless doors, glass walls and large windows on the side of modern buildings. The touch screens of all modern gadgets use toughened glass minimising the risk of breakage in case the gadget is dropped. Solar panels used toughened glass.
If tempered glass is broken the stress contained from its manufacturing is released and results in the glass breaking into small harmless pebble-like particles.
Toughened glass is now required by regulation for every building project due to its increased strength and safety characteristics.
Is toughened glass heat resistant?
Tempered glass is heat resistant, however, be aware that it is not fire resistant unless it is manufactured to be fire resistant as well.
What temperature can toughened glass withstand?
Tempered glass can withstand temperatures of up to 243 C. Tempered glass is regular glass that has been strengthened through thermal or chemical treatment.
Is toughened glass breakable?
Yes, tempered glass is breakable, however, the manufacturing process it goes through increases its strength and makes it 4–5 times stronger than normal annealed or regular glass. The prime function of any tempered glass is to ensure if it is broken that it breaks safely by shattering into thousands of tiny pebble-like pieces. This eliminates the dangerous sharp edges and flying shards of regular glass when it’s broken. The prime function of any tempered glass is to ensure if it does break that it breaks safely.
What is the difference between toughened glass and regular glass?
Toughened glass is also known as safety or tempered glass and it breaks down into thousands of small pieces that have less sharp edges. This is as a result of the annealing process where the glass is cooled down slowly, which makes it stronger, impact and scratch resistant compared to regular glass.
Is toughened glass laminated?
Tempered glass is not normally laminated. Laminated glass can be manufactured with the flexibility to include an array of colours or interlayers to achieve the desired look, including thickness, heat resistance or impact resistance. Laminated glass can also go through the tempering process.
Can toughened glass be cut?
Yes, tempered glass can be cut but it has to be done before the toughening process happens.
Can toughened glass be drilled?
Tempered glass can’t be drilled and if it is the glass will completely shatter. If you want a hole drilled in tempered glass, the hole or any other shaping needs to be done before the toughening process. When all the preparation of the glass such as; drilling, notching and edgework and any printing have been completed the toughening process can begin.
Can toughened glass break?
Tempered glass can break and the most common causes for it breaking is damage caused during installation, including nicked or chipped edges which can later develop into larger areas which have normally radiated from these defect points. The tempered glass then shatters into thousands and thousands of tiny pieces as a whole pane.
Can toughened glass be recycled?
Unfortunately, tempered glass can’t be recycled as it contains a mix of chemicals from its production and this means it has a different melting point to glass bottles and jars, therefore it isn’t possible to recycle.
How does toughened glass break?
Tempered glass panes are broken and shattered into thousands of tiny pieces, much like tiny, tiny pebbles, protecting anyone around it from the dangers of large dangerous shards or glass.
How is toughened glass made?
Tempered glass is made by the glass being passed through an oscillating furnace and heated to around 630 C. Once the heating process is completed, the glass is transferred to the quenching chamber where it is rapidly cooled. This process changes the structure of the glass, creating a highly compressed stress surface. If the glass is broken the contained stress is released and results in the glass breaking into very small harmless particles.
How is toughened glass cut?
Tempered glass is always prepared and cut to size before the toughening process.
How do you identify toughened glass?
- Look for the Kitemark which manufacturers are required to identify it with. There should be a stamp in at least one of the corners or the pane of glass. The stamp may say Tempered, Temp or Toughened and it is either sandblasted into the glass or applied as a porcelain overlay
- If you run your finger along the edges of the glass and the edges are smooth then it is likely the glass has been toughened. This is providing the glass is in good condition and the roughness isn’t a result of abrasion over its use
- Look for any surface scratches on one side of the pane of glass. If any are visible then these may have occurred from debris left over from the toughening process. This happens if the glass isn’t properly cleaned before it is heated. Small particles can melt and fuse onto the glass and the debris gets dragged along the surface causing small scratches during the cleaning part of the toughening process
- If you view toughened glass in the sunlight with polarised glasses you can see dark or shady lines running through it. These lines come from the rollers the glass is rested on during the toughening process
- As an absolute last resort, you can tell if a glass is toughened by scoring a line on it with a window cutting tool. If the glass is toughened it will make a glittery and uneven line. If the glass is regular glass the window cutting tool will make a clean, white line. It is always better to consult with a window specialist rather than do this yourself as if you score tempered glass too much it will shatter into the thousands of tiny pieces
How strong is toughened glass?
A tempered glass should be 4–5 times stronger than normal annealed or regular glass.
How do you clean toughened glass?
The best way to clean toughened glass is the same way you would clean regular glass. Use warm soapy water and then wipe it dry and clean with a microfibre cloth or kitchen towel.
What is heat soaked toughened glass?
Heat-soaking is a method that reduces the possibility of spontaneous breakage in tempered glass. Heat soak testing is a process that is used by excellent glass manufacturers and it reduces the likelihood of spontaneous breakage sometimes months or even years after installation
After the glass is toughened Toughglaze position the individual glass panels on special racks and they are placed inside a calibrated oven. The glass is then heated for two hours and stabilised at 280–300 C. This temperature is maintained for a further two hours and then the glass is allowed to cool for two hours or until it gets below a certain temperature. Any breakages detected at this stage are replaced and the sequence starts again.
Although this test prevents a lot of breakages in the future, other breakages can still occur.
Where is toughened glass required?
Building regulations for glass have been applicable to all glazing replacements or installations from 1st April 2002. The regulations also apply to thermal performance as well as safety, air supply, means of escape and ventilation.
An external window or door is a “controlled fitting” under the Building Regulations and as a result of this these regulations set out certain standards when a window or door is replaced.
Safety glazing should be installed for any glass in a critical area. Below is a list giving a general view when a toughened glazing is required:
- Any glazed area within a window below 800mm from floor level
- Any glazed area within a window that is 300mm or less from a door and up to 1500mm from floor level
- Within any glazed door up to 1500mm from floor level
Post time: 2020-11-13